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Giotto

Giotto

Advanced Roll Feed Labelling Machine – GIOTTO

HIGH PRODUCTIVITY OVER HIGH ANNUAL LOADINGS

  • Speeds up to 60,000bph continuous
  • Efficiencies of 99+%
  • Annual Production Loadings of 99+%, up to 8500+ hrs/year
  • Accurate and consistent label application
  • Designed for Block Integration at 48,000bph with “No bottle No Label” gap management.
  • Fast auto-splicing for continuous high autonomy production 

SUPER ECOMONY SUBSTRATES AT HIGH SPEEDS:

  • 20micron OPP can be process at maximum speeds.
  • 30mm Strip Labels can be applied on large containers 

50% LOWER OPERATIONAL COSTS IN PARTS AND LABOUR:

  • Elimination of all tradition Drive train components
  • Direct drive servomotors to all principle rotary processes
  • Elimination of contact parts – scrapers, rotary distributors - by precision parts and design
  • 300 million cuts per blade set typically achieved
  • Consumable parts limited to blades, belts and label application brushes
  • The compact and open structure allows ergonomic access for the operators
  • Minimal Planned Maintenance activities required - 1 hour for 250 hours of production.
  • 40% reduction in power consumption due to servo drives.
  • Efficient glue tank for reduced energy consumption, and for maintaining glue condition and filter competence.
  • Condition Monitoring of drives and other components for Preventative Maintenance 

USER FRIENDLY ATTRIBUTES

  • Clear and simple HMI for minimal operator touches
  • Clear views of all zones of the labeller process
  • No electrical cabinet
  • Fast and simple change overs – less than 10mins for label and 10mins for container
  • Compact Handling and Label Station modules guarantee fast installation and start-up. 

FLEXIBILITY

  • High speed handling of delicate and difficult and shaped containers.
  • Camera inspection and rejection options
  • Gripper stars and multi-lane division on discharge
  • Excellent E-blocking and compact line integration competences
  • A range of 0.2 L to 5.0L containers processed on standard labeller – other sizes on demand 

CONNECTIVITY DATA AND DIAGNOSTICS

  • Real time remote diagnostics and support
  • Live trouble shooting and Alerts
  • Continuous condition monitoring and predictive maintenance options
  • Live SOPS and Maintenance Tutorials available.
  • Production event logging and data analysis for machine learning options
  • Complete Multi-media integration options.
  • Configured for Industry 4.0 norms.

 

Panther

Panther

 


Modular rotary labelling - Panther

Panther is a new modular labelling machine line, a flexible solution which allows to combine different label application technologies on a single rotary machine. Every module consists in a labelling station assembled on an easily replaceable cart. Panther allows to combine wet glue, hot melt, roll fed and autoadhesive stations.
 
Available features:

  • Electronic cam system: every plate is equipped with an independent brushless servomotor regulated by a programmable driver. This system allows the plates to perform complex movements, guaranteeing the user a virtually infinite range of application in terms of container shapes and label dimensions – while making possible the construction of smaller machines. Further advantages of the electronic cam system are the possibility to include centering, controlling and coding devices, even at a later date.

  • Optical centering and quality control systems.

  • Defective product rejection system.
  • No-stop system.

 
Advantages:

  • Flexibility and smaller dimensions, made possible by the modular solution. The possibility of adding and removing different application systems spares the user from purchasing bigger mixed machines.

  • Easy to use. Panther features centralized controls and an HMI interface that grants the user a complete control over the machine.

  • IIOT ready: an unprecedented level of connectivity allows us to offer our customers a completely remote manageable machine, for the purposes of both teleservice and machine reconfiguration according to the user’s needs. 

  • Easy maintenance.

  • Industry 4.0 ready.

  • Energetic efficiency.


Leopard AD

Leopard AD

Rotary labelling - Leopard AD

Leopard AD is an automatic labelling machine, designed for the application of multiple self-adhesive labelling machines on cylindrical, conical, oval and square-based containers.

Available features:

  • Electronic cam system: every plate is equipped with an independent brushless servomotor regulated by a programmable driver. This system allows the plates to perform complex movements, guaranteeing the user a virtually infinite range of application in terms of container shapes and label dimensions – while making possible the construction of smaller machines. Further advantages of the electronic cam system are the possibility to include centering, controlling and coding devices, even at a later date.

  • The non-stop application system provides a continuous self-adhesive label feed. This system consists of two parallel labelling stations for the application of the same label: once the reel on the first station is finished, the second station starts working, while a new reel is loaded on the first one. The overall production efficiency thus benefits from the elimination of downtimes usually needed for loading new label reels.

The Leopard project comes into being with a specific goal: developing a line of labelling machines suitable for meeting the demands of a constantly evolving market. Every machine is designed after the customer’s requests in order to satisfy his specific needs, and developed according to a modern conception which brings together simplicity and sturdiness.

Every Leopard model can be assembled in 'mixed' versions featuring different application technologies (Self-adhesive, Cold glue, Hot glue).

Production speed from 2.000 to 30.000 containers per hour.

 

Leopard FIX

Leopard FIX

Rotary labelling - Leopard FIX

Leopard FIX is an automatic labelling machine, fit for the application of multiple labels on cylindrical, conical, oval and square-based containers by means of a wet glue system.

Available features:

 
  • Electronic cam system: every plate is equipped with an independent brushless servomotor regulated by a programmable driver. This system allows the plates to perform complex movements, guaranteeing the user a virtually infinite range of application in terms of container shapes and label dimensions – while making possible the construction of smaller machines. Further advantages of the electronic cam system are the possibility to include centering, controlling and coding devices, even at a later date.
  • The fixed magazine technology available on wet glue labelling stations allows to load new labels without stopping or slowing down the machine. The rotatory-oscillatory movement performed by the glue pallets guarantees a delicate collecting and a precise application of the labels even at a high production speed. These units feature the possibility of adjusting the thickness of the glue on a micrometric scale, a system for the automatic washing of the grippers, and a pneumatic glue pump. The glue warmer is optional.
The Leopard project comes into being with a specific goal: developing a line of labelling machines suitable for meeting the demands of a constantly evolving market. Every machine is designed after the customer’s requests in order to satisfy his specific needs, and developed according to a modern conception which brings together simplicity and sturdiness.

Every Leopard model can be assembled in 'mixed' versions featuring different application technologies (Self-adhesive, Cold glue, Hot glue).

Production speed from 2.000 to 18.000 containers per hour.


Leopard HM

Leopard HM

Rotary labelling - Leopard HOT MELT

Leopard HOT MELT is designed for the application of paper or plastic wrap-around labels on cylindrical or shaped containers, by means of a hot glue system.

Available features:
 
  • Electronic cam system: every plate is equipped with an independent brushless servomotor regulated by a programmable driver. This system allows the plates to perform complex movements, guaranteeing the user a virtually infinite range of application in terms of container shapes and label dimensions – while making possible the construction of smaller machines. Further advantages of the electronic cam system are the possibility to include centering, controlling and coding devices, even at a later date.
  • The fixed magazine technology available on hot melt labelling stations allows to load new labels without stopping or slowing down the machine. The Hot Melt labelling stations are sturdy electromechanical units whose precision is guaranteed by the mechanical syncronization with the machine.
The Leopard project comes into being with a specific goal: developing a line of labelling machines suitable for meeting the demands of a constantly evolving market. Every machine is designed after the customer’s requests in order to satisfy his specific needs, and developed according to a modern conception which brings together simplicity and sturdiness.

Every Leopard model can be assembled in 'mixed' versions featuring different application technologies (Self-adhesive, Cold glue, Hot glue).

Production speed from 3.000 to 40.000 containers per hour.


Tiger

Tiger

Linear labelling - Tiger

Tiger is an automatic labelling machine designed for the application of multiple self-adhesive labels on shaped containers, featuring a linear conveyor belt that allows the labelling of voluminous containers.
 
The machine is characterized by:

  • Versatility: the format change is made easier by the simplicity of the equipment.

  • Sturdiness, which makes possible sustaining heavy working loads.

  • The non-stop application system provides a continuous self-adhesive label feed. This system consists of two parallel labelling stations for the application of the same label: once the reel on the first station is finished, the second station starts working, while a new reel is loaded on the first one. The overall production efficiency thus benefits from the elimination of downtimes usually needed for loading new label reels.

Every machine is designed after the customer’s requests for the purpose of satisfying the most diverse needs.
 
Production speed from 2.000 to 15.000 containers per hour.


Linx

Linx


Linear labelling - Linx

Linx is a linear  automatic labelling machine, designed for the application of partial or wrap-around labels on cylindrical containers by means of a horizontal strip glue application system, or wet glue system.
 
This model is available in different versions for the packaging of 40 to 170mm-diameter containers and 80 to 550mm-long labels.
 
Production speed from  1.000 up to 6.500 containers per hour.


Jaguar

Jaguar

Station -  Jaguar

Jaguar is a high-performance self-adhesive labelling station which can be included independently on production lines or in complex labelling machines.

These units are characterised by a solid structure, a double-contrast roller label-driving system, and an electronic circuitry developed to guarantee the most accurate label application even at high production rates.

The model is available in different versions to suit production rates from 40 to 140 metres per minute.